As long as you are sure that your 0.5% solution is actually a 0.5% solution you should be just fine. Safety of use, especially with a "topical" touching skin dose is broad. If you start breaking out in a rash you will know that your maths were wrong.....
It was the mix you used and you got a nice touch of contact dermatitis. You don't really include the original percentage of permethrin, but I would guess that you were way over 0.5%.
Easiest way to circumvent this for everyone is to just use the Sawyer's product. It may take two bottles to get a trips clothing treated ($32 dollars on REI as of today) but it is brainless and it works.
If you like the maths and have a DIY mentality, please educate yourself on dilutions and do it safely!
http://www.mathcentre.ac.uk/resources/uploaded/diluting-a-solution.pdf
On the internet you can score an 8 oz. bottle of 10% permethrin for around $16. That should cover you for many trips in any nasty bitey sort of place