I just double checked the Alliant website and loads for a 400gr bullet are 101gr. The sign in page says reduce all loads 10% for start load, so 90.9gr for a 400gr bullet. I'm loading 410gr. So my load is at the bottom of the chart but not under spec?
I'm using various brass. I think the current batch is Remington but I also have Federal and Norma. The bulk of it is Norma. I think once I've checked that it's not the scope that's the issue I will start upping charges. I can't be bothered to pull the rounds I have made - I don't think they'll shift all that easily in a kinetic hammer so I'll just fire them!
So we are loading a cartridge which has a very large case capacity, we have a start or perhaps a below recommended start amount of powder, we are not using the best primer for the job, we are using three different types of cases, we are not shooting them over a chronograph so we have no measure of consistency of the speed of the load.....for me this is a strange way of starting out with a new rifle.
On bigger calibers the closer you can get to 100% load density within pressure limits the better. Start loads or below in such a large case with so many variables cannot give good accuracy. If you are below 90% in such a large case you will be surprised how much that can affect efficiency, consistency and ultimately accuracy...
Different types of cases have different case capacities further leading to different load densities.
RL22 is not the greatest powder for reduced loads in the 416 Rigby to begin with. As an example his powder in the Rigby case with Norma cases performs best with loads 100 to 104 grains which gives 103 to 107% load density, with 400gr bullet. So 90 grains will be very low for this specific powder.
Try some IMR4350 if you can get it...
At least get a chronograph and check the speed, that will give you an idea of consistency. If you have consistent speed, without that you are clutching at straws.
We have a saying in Afrikaans-"om te meet is om te meet" roughly translated "to measure is to know"
KISS
Keep
It
Simple
Silly
Don't read much into the reloading talk. It's not causing 10" groups.
Indeed what should be done keep it simple and start with the basics....
However it seems start loads, 3 different cases, no chronograph etc. etc. are the way to go when sighting in a new rifle....
I suspect at the end of the day there will be more money spent on reloading than what a simple box of factory ammo and following a few simple steps would have cost to start with.
Anyway there is the easy way and the hard way of doing things....